AOAC 961.02 (2009) Germicidal Spray Product Testing

Efficacy test for germicidal spray products as disinfectants

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Summary

AOAC 961.02 is an EPA-recognized carrier-based test used to evaluate the germicidal efficacy of disinfectants used on hard, non-porous surfaces. The test determines whether a product achieves complete disinfection under simulated real-use conditions, supporting EPA registration and disinfectant claims.

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Quick understanding of the test

AOAC 961.02 (2009) - Efficacy test for germicidal spray products as disinfectants

To evaluate the germicidal efficacy of spray disinfectants on hard, non-porous surfaces.

Application

Applicable to products such as trigger sprays and aerosol disinfectants.

Mandatory test strains

  • Test carriers are inoculated with microbial inoculum and dried.
  • The disinfectant spray is applied to the dried carriers, incubated for a specific contact period.
  • Carriers are transferred to neutralizing solutions.
  • Viable microorganisms are quantified by plating the neutralizing extract, ensuring complete disinfection is achieved.

Turnaround Time

It typically takes 1-2 weeks.
Results are expressed as complete disinfection or the absence of viable microorganisms on treated surfaces.

Passing criteria

  • To pass AOAC 961.02 test (60-carrier test), at least 59 out of 60 carriers must show no growth of the test organism to pass. 
  • For a 10-carrier test, the product should demonstrate complete disinfection.

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What Is AOAC 961.02 Test?

AOAC 961.02, known as the Germicidal Spray Products Test.  is a standardized method for evaluating the germicidal efficacy of spray disinfectants. This test is one of the EPA-recommended methods for registering antimicrobial sprays in the United States. As a carrier based test,  AOAC 961.02 assesses the effectiveness of spray disinfectants on contaminated hard, non-porous surfaces, to simulate real-world use conditions.

Products Applicable for AOAC 961.02 Testing

This method applies to spray disinfectant products such as 

  • Trigger sprays
  • Pump sprays
  • Aerosol disinfectants
  • Ready-to-use surface disinfectant sprays

Products Applicable for AOAC 961.02 Testing

The mandatory test organisms specified in AOAC 961.02 are 

  • Staphylococcus aureus,
  •  Pseudomonas aeruginosa, 
  • and Salmonella enterica.

AOAC 961.02 Test Method

  • Microscope slides of size  18 x 36 mm ( referred as test carriers) are placed in petri plates.
  • Microbial inoculum is spread onto test carriers and is allowed to dry out.
  • Few inoculated test carriers are enumerated to know initial microbial concentration. 
  • Product samples are sprayed over remaining dried inoculated slides. These slides are further incubated for specific contact period time.
  • At the end of contact period, slides are transferred to individual containers containing neutralizing solutions.
  • Neutralizing extract is plated and incubated to determine viable microorganisms.

Passing Criteria for AOAC 961.02

  • To pass AOAC 961.02 test (60-carrier test), at least 59 out of 60 carriers must show no growth of the test organism to pass. 
  • For a 10-carrier test, the product should demonstrate complete disinfection.

Why AOAC 961.02 Is Required for EPA Registration

AOAC 961.02 is an EPA-accepted, standardized test method used to demonstrate the bactericidal effectiveness of spray disinfectant products. The EPA requires the  data generated using this method to ensure that any spray germicidal product marketed in the U.S. performs as claimed. 

 By following AOAC 961.02 test guidelines, manufacturers provide repeatable and validated results that mimic real-world surface conditions, giving the EPA confidence in the product’s efficacy.  Without efficacy data from an approved method like AOAC 961.02, a product cannot adequately prove its germicidal performance and therefore does not meet the EPA’s product performance test guidelines necessary for disinfectant registration and legal marketing in the United States.

AOAC 961.02 vs Other Test Methods

 

Parameter

AOAC 961.02 

AOAC 960.09 

Purpose

To evaluate the germicidal disinfectant efficacy of ready-to-use spray products on hard, non-porous surfaces 

To evaluate the sanitizing effectiveness of disinfectants intended for pre-cleaned food contact surfaces

Test Strains

Staphylococcus aureus, Pseudomonas aeruginosa, Salmonella enterica

Staphylococcus aureus and Escherichia coli

Test Type 

Carrier-based surface test

Suspension test

Passing Criteria

Qualitative pass/fail assessment based on the presence or absence of microbial growth on treated carriers

Quantitative reduction criterion: ≥ 5-log₁₀ (99.999%) reduction 

Why Choose Our Lab for AOAC 961.02 Testing ?

At MIS, we offer reliable AOAC 961.02 testing to support EPA disinfectant registration and label claims. We conduct studies strictly in accordance with AOAC requirements, ensuring data that are accurate, reproducible, and acceptable to regulators. We provide clear, well-structured reports with complete raw data, observations, and conclusions to simplify EPA submissions.  

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Frequently Asked Questions

DR. Martinoz Scholtz

MIS Labs
1. What microorganisms are typically tested in the AOAC 961.02 Germicidal Spray Products Test?

The standard test organisms required in AOAC 961.02 are Staphylococcus aureus, Pseudomonas aeruginosa, and Salmonella enterica

2. What does “60-carrier” vs “10-carrier” test mean in AOAC 961.02?
  • A 60-carrier test is  primary efficacy testing required for product registration, where 60 inoculated carriers per microorganism per batch are treated. To pass, at least 59 out of 60 carriers must show no growth.
  • A 10-carrier test is typically used for additional or supplemental organisms, where a product must achieve complete disinfection on all 10 carriers.
3. How does the AOAC 961.02 test differ from the AOAC use-dilution method (e.g., 955.14/955.15)?

AOAC 961.02 is a carrier-based test for germicidal spray products to measure product efficacy on contaminated hard, non-porous surfaces under simulated use whereas  AOAC use-dilution methods (e.g., 955.14, 955.15) are immersion-based carrier tests for liquid disinfectants, in which contaminated carriers are fully submerged in the use-dilution to assess microbicidal activity.

AOAC 961.02 is more reflective of practical usage conditions. AOAC Use-Dilution methods (955.14 / 955.15) are immersion-based carrier tests for liquid disinfectants, in which contaminated carriers are fully submerged to assess microbicidal activity.

4. What performance criteria must a spray disinfectant meet to pass AOAC 961.02?

To pass:

  • In a 60-carrier test, at least 59 of 60 carriers must show no microbial growth for each test organism.
  • In a 10-carrier test, all carriers (10/10) must show no growth.
5. Is AOAC 961.02 accepted by the EPA for EPA registration of disinfectants?

Yes, AOAC 961.02 is an EPA-accepted method for generating efficacy data needed to support EPA registration of spray disinfectants (including both trigger sprays and aerosols) in the United States.

6. Can AOAC 961.02 be used to test both trigger sprays and aerosol disinfectants?

Yes, the method is designed for and applicable to both trigger spray and aerosol disinfectant products.

7. What is the typical contact time used in the AOAC 961.02 test?

The contact time used in the test must usually be 10 minutes or less.

8. How are results interpreted in an AOAC 961.02 Germicidal Spray Products Test?

Results are interpreted by observing growth or no growth in recovery media after neutralization:

  • No growth indicates that the product successfully killed the microorganism on the carrier.
  • Growth (turbidity) indicates surviving organisms.
9. Can AOAC 961.02 be used to support broad-spectrum or healthcare disinfectant claims?

Yes, AOAC 961.02 can be used to support broad-spectrum or healthcare disinfectant claims

10. How do “one-step” cleaner/disinfectants get tested in AOAC 961.02 for real-world effectiveness?

When evaluating one-step cleaner/disinfectants, Test cultures are supplemented with organic soil, like fetal bovine serum, to simulate dirty conditions, then the disinfectant is applied to evaluate its efficacy on contaminated surfaces.

11. What is the Turnaround Time for AOAC 961.02 test?

AOAC 961.02 test takes  2-3  weeks to complete.

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