USP <71>

Sterility testing of Pharmaceutical Products

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USP <71> - Sterility testing of Pharmaceutical Products

The USP 71 sterility test is a crucial GMP microbiology testing requirement to ensure that sterile pharmaceuticals, medical devices, and radiopharmaceuticals are free from microbial contamination.
USP 71 is applied to various products, including medical devices, cosmetic and personal care products, and more.
It can be performed by two different techniques:
Membrane Filtration Method –
  • Test samples are filtered through a membrane under sterile conditions.
  • The filtered membrane is then transferred to appropriate growth media.
  • The inoculated media are incubated for a period of 14 days.
  • After incubation, microbial growth on the membrane is analyzed

Direct Transfer Sterility Testing – In this method, sample products are transferred into  Fluid Thioglycollate Medium (FTM) and Soybean Casein Digest Medium (SCDM). 

 Cultures are incubated for 14 days. Microbial growth is monitored through periodic observations during the incubation period.

Turnaround Time

It typically takes 1-2 weeks .
Results for USP 71 are evaluated by checking for microbial growth in culture media after a 14-day incubation period; no growth confirms sterility.

Passing criteria

For USP 71 compliance, tested samples must show no microbial growth.

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USP <71> - Sterility Testing

Sterility testing is an essential process in industries that manufacture sterile products, such as pharmaceuticals, drugs, medical equipment, and radioactive drugs. The United States Pharmacopeia (USP) 71 specifies the guidelines on how products can be tested for sterility and the criteria for acceptance to ensure that pharmaceutical products are free of microbial contamination. Manufacturers need to abide by these guidelines to ensure that the quality of their products is high and meets the GMP requirements.

Sterility testing, on its own, cannot serve as proof of absolute sterility of the product. However, it does serve as a crucial validation step in the larger sterilization and quality control protocols.

Why Growth Promotion and Method Suitability Tests are Critical in USP Testing?

Growth Promotion Test (GPT):
The Growth Promotion Test verifies that the culture media used in USP <71> sterility testing supports the growth of representative microorganisms. This step is essential to confirm the performance and sensitivity of the test media to ensure  the reliable detection and enumeration of objectionable microorganisms.. Since sterility testing is a negative test, validating that the media can promote microbial growth ensures  that a โ€œno growth observedโ€ result is valid and  not because the media failed to support microbial growth.

Method Suitability Test:
The Suitability Test verifies that the product when undergoes testing does not inhibit microbial growth or interfere with microbial detection. Certain formulations contain antimicrobial or preservative components that could suppress microbial recovery and lead to false-negative results. If suitability test confirms that the product shows inhibitory effect, neutralizers are added to make sure it doesnโ€™t affect the results during the sterility test. Hence,  this assessment ensures that the sterility method is reliable, product-specific, and capable of detecting any viable contamination present.

Test Organisms suitable for Growth Promotion and Method Suitability tests

  • Aerobic Bacteria – Staphylococcus aureus, Bacillus subtilis, Pseudomonas aeruginosa
  • Anaerobic Bacterium – Clostridium sporogenes
  • Fungi – Candida albicans, Aspergillus niger

USP <71> Sterility Testing Test Methodology

Membrane Filtration Method

This method is applicable for aqueous, oily, and alcoholic formulations, including products that are either soluble or capable of forming stable emulsions.

Procedure

  • The membrane filter (nominal pore size โ‰ค 0.45 ยตm) to be used is sterilized and the filtration apparatus is assembled under aseptic conditions.
  • The product is passed through the filter
  • Post filtration, the membrane is incubated in suitable growth medium for 14 days.
  • Fluid Thioglycollate medium – Anaerobes
  • Soybean-Casein Digest medium – Aerobes and Fungi
  • After 14 days, the results are observed and recorded.
  •  

Direct Transfer Sterility Testing

This method is suitable for products that cannot be filtered, like ointments, suspensions, bulk solids, or certain medical devices.

Procedure

  • A specified quantity of product is directly added to the culture media making sure that the volume of product is 10% of total media volume.
  • If the product has antimicrobial properties, neutralisers are added.
  • The inoculated culture media is then incubated for at least 14 days and the growth is observed.

Importance of USP <71> Sterility Testing

Sterility testing is important in ensuring the safety of patients. Infections and complications caused by contaminated products could prove to be severely dangerous to immunocompromised patients. It ensures pharmaceutical products and medical devices meet the highest standards of safety before they are released to the market. It also plays a role in validating the manufacturing process by indicating any weaknesses in their aseptic techniques or their methods of sterilization.

Applications of USP <71> Sterility Testing

  • Pharmaceuticals: All parenteral, ophthalmic, and biological drugs must be sterile to ensure patient safety.

  • Medical Devices & Surgical: Instruments, implants, and catheters must be sterile to prevent infections.

  • Tissue & Cell Therapies: Tissue grafts and live cell therapies require sterility to avoid disease transmission.

  • Nutrition & Nutraceuticals: IV nutrition and high-risk supplements must be sterile to protect vulnerable patients.

  • Cosmetics & Personal Care: Products for eyes or broken skin must be sterile to prevent microbial contamination.

  • Biotechnology: Recombinant proteins and gene therapy products must be sterile to guarantee safe use.

Sterility Testing at Microbe Investigations Switzerland (MIS) - USP <71>

MIS performs sterility testing of pharmaceutical products using both direct transfer and membrane filtration methods. With extensive experience in research and analysis, our specialists are at the forefront of quality assurance. Additionally, in our testing lab, we have the full capacity to do the USP 51 Preservative Challenge test.

Contact us today to discuss your sterility testing needs and ensure the safety and efficacy of your products.

Frequently Asked Questions

DR. Martinoz Scholtz

MIS Labs
1. What are the main methods used in USP 71 sterility testing?

The main methods are membrane filtration and direct inoculation. The choice of method depends on the productโ€™s nature and formulation.

2. What is the significance of the 14-day incubation period in sterility testing?

Incubation for 14 days is necessary to ensure that slow-growing microorganisms, which may have been present in the product, are detected.

4. Can sterility testing be used for medical devices?

Yes, sterility testing is applicable to medical devices that require sterility, such as implants and surgical instruments.

5. Can USP 71 sterility tests be performed on radiopharmaceuticals?

Yes, radiopharmaceuticals can be tested using this standard. However, additional precautions may be necessary due to their radioactive nature.

6. How is sterility testing different from bioburden testing?

Bioburden testing measures the total number of viable microorganisms on a non-sterile product, while sterility testing confirms the absence of viable microorganisms in products intended to be sterile.

7. What is the sample size for USP 71 sterility testing?

The sample size depends on the product type and batch size.

9. Can this standard be used for testing raw materials?

Yes, the standard can be used to test raw materials too.

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