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USP 61

Microbial Enumeration Test

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Introduction to USP 61 Microbial Enumeration Test

The United States Pharmacopeia (USP) 61 Microbial Enumeration Test is a quality test to check the presence and quantity of micro-organisms in non-sterile products including pharmaceuticals, cosmetics and in raw materials. USP 61 is also referred to as the ‘Microbial bioburden test’, ‘Microbial Limits Test’ or ‘Microbial enumeration test.’ The test is a standard method used to assess microbial load with potential risks to ensure conformity with regulations.

The microbial enumeration test determines total aerobic microbial count (TAMC) and total yeast mold count (TYMC) in the test sample.

Importance of USP 61 Microbial Enumeration Test

  • Microbial enumeration tests are highly essential for pharmaceuticals and cosmetics products that come into contact with the human body. Excessive number of microbes in these products can lead to infections or spoilage and pose various health risks. Therefore, periodic testing of these products keeps microbial contamination under control, significantly reducing the risk of infections from using contaminated products. Testing also ensures that the products comply with the necessary regulatory requirements, hence, reducing possible legal penalties from the sale of contaminated products.

USP 61 - Microbial Enumeration Test

Test Requirements for USP 61 Testing 

The test requirements for microbial enumeration test are:

  1. A 1:10 dilution of the sample must be prepared using suitable buffers.
  2. No more than 100 CFU of microbial strain must be added to the sample, ensuring inoculation volume is less than 1%.
  3. Media should be verified to support microbial growth using growth promotion tests.
  4. If the sample shows antimicrobial activity, antimicrobial agents must be neutralized with neutralizing agents to avoid interference with microbial counts.
  5. Appropriate test methods must be used (membrane filtration or plate count method) to test the sample. The choice of the test method depends on the nature of the product and the required microbial limit.
  6. Appropriate test methods must be used to test the sample (membrane filtration or plate count method). The choice of method depends on the nature of the product and the required microbial limit.
  7. Bacterial samples should be incubated at 30–35°C whereas fungal samples should be incubated at 20–25°C.
  8. Negative controls should be carried out to ensure that there is no external contamination.

Products tested at MIS using USP 61 Testing 

The standard applies to nonsterile pharmaceutical products, cosmetics, nutraceuticals, and certain medical devices. The most commonly tested products include oral drugs, topical creams, lotions, and raw materials, among others.

USP 61 Microbial Enumeration Test Method Explained

  • Test samples are inoculated on Soybean-Casein Digest Agar for the Total Aerobic Microbial Count (TAMC) and on Sabouraud Dextrose Agar for the Total Yeast and Mold Count (TYMC).
  • Test samples suspected to contain antimicrobial agents which might interact with the test outcome must be subjected to neutralization and dilution techniques to ensure that the product’s antimicrobial agents will not suppress the growth of suspected microorganisms in samples.
  • Test organisms used in neutralization and dilution tests are Pseudomonas aeruginosa (ATCC 15442), Escherichia coli (ATCC 8739), Staphylococcus aureus (ATCC 6538P), Enterococcus hirae (ATCC 10541), Klebsiella pneumoniae (ATCC 4352), MRSA (ATCC 33591), Salmonella enterica (ATCC 10708), Candida albicans (MTCC 3017).
  • After a specified incubation period, microbial enumeration can be done using either plate count or membrane filtration test method.

Suitable Method for USP 61 Microbial Enumeration Test

 

Suitability testing checks if the chosen microbial enumeration method will recover microorganisms in the presence of the test product. This is done by testing if the product being examined has any inhibitory activity against the microorganisms being recovered. Should the product possess antimicrobial activity, inactivators or neutralizers are added to eliminate or neutralize such effects. 

Interpretation of USP 61 Microbial Enumeration Test Results

 

  1. Total Aerobic Microbial Count (TAMC) is expressed as CFU which is equivalent to the number of colonies on Soybean-Casein Digest Agar. In addition, the presence of fungal colonies on the Soybean-Casein Digest Agar shall also be counted in the TAMC.
  2. Total Yeast and Mold Count (TYMC) is equivalent to the number of colonies (CFU) found on the Sabouraud Dextrose Agar. Any colonies of bacteria count toward TYMC.

Acceptable guidelines for USP 61 Microbial Enumeration Test

 

Non-sterile products are not required to be absolutely microorganism-free. However, it is important to ensure that these products do not harbor any harmful pathogens. This is particularly important for products applied to sensitive parts such as the eyes or the mucus membrane. The acceptable limits of microbial count as per USP standards are: 

  • For products designed for infants, used under the eye area or mucous membranes: <200 CFU/ml or 102 CFU/ml
  • For other products: <2000 CFU/ml or 103 CFU/ml

Frequency of Conducting USP 61 Microbial Enumeration Testing 

 

Testing frequency will vary with the product and stage of production. In the case of finished products, the test can be done on a batch basis before releasing it to the market so that the product meets the quality requirement. In the case of raw materials, testing may be required for every new lot or at regular intervals, depending on the criticality of the materials.

Benefits of USP 61 Microbial Enumeration Test


  • Regulatory compliance

This test enables manufacturers to meet the highest health standards provided by regulatory bodies like the FDA and EMA. 

  • Market access

Adherence to this standard is mandatory to get approval for the sale of pharmaceuticals, cosmetics, and other non-sterile products.

  • Quality control

The test is used as an indicator of quality assurance to help manufacturers ensure that the microbial quality of their products is checked and regulated at every stage of its processing. 

  • Prevention of spoilage

Testing assists in identifying the microbial contaminants that may lead to spoilage, thus allowing manufacturers to take appropriate preventive measures.

  • Broad applicability

The test is applicable to nonsterile products, making it a flexible method that can be used for assessing a wide range of products. 

  • Consumer confidence

Products that comply with this standard can enhance the brand’s reputation and consumer trustworthiness.

Applications of USP 61 Microbial Enumeration Test

 

Pharmaceuticals

 

  • Ensuring the microbiological quality of non-sterile pharmaceutical products, including tablets, capsules, syrups, and topical medications.
  • Testing raw materials and excipients used in drug formulation to ensure they meet microbiological standards.

Cosmetics

 

  • Evaluating the microbial load in cosmetic products including creams, lotions, shampoos, and makeup.
  • Testing for microbial contamination in raw materials used in cosmetic formulations.

Personal care products

 

  • Assessing the microbiological quality of personal care products such as soaps, deodorants, and toothpaste.
  • Ensuring that products intended for personal hygiene do not contain harmful levels of microorganisms.

Food and beverages

 

  • Testing non-sterile food products and beverages for microbial contamination to ensure they are safe for consumption.
  • Monitoring the microbiological quality of ingredients and packaging materials used in the food industry.

Nutritional supplements

 

  • Ensuring the microbiological safety of dietary supplements including vitamins, minerals, and herbal products.
  • Testing raw materials and finished products for microbial contamination.

Medical devices

 

  • Evaluating the bioburden on non-sterile medical devices and components prior to sterilization.
  • Ensuring that medical devices meet microbiological quality standards to prevent infections in patients.

Biopharmaceuticals

 

  • Testing biologically derived products such as vaccines, cell cultures, and tissue engineering products for microbial contamination.
  • Ensuring the microbiological quality of biopharmaceutical raw materials and intermediates.

Veterinary products

 

  • Assessing the microbiological quality of nonsterile veterinary products including medications, supplements, and care products for animals.
  • Ensuring that veterinary products are free from harmful microbial contamination.

Water testing

 

  • Monitoring the microbiological quality of water used in pharmaceutical and cosmetic manufacturing processes.
  • Ensuring that water used in product formulations meets microbiological safety standards.

Household products

 

  • Testing household cleaning products, detergents, and disinfectants for microbial contamination.
  • Ensuring that these products are safe for use in homes and do not harbor harmful microorganisms.

Packaging materials

 

  • Assessing the microbiological quality of packaging materials used for pharmaceuticals, cosmetics, and food products.
  • Ensuring that packaging materials do not introduce microbial contamination to the products they contain.

Research and development

 

  • Conducting microbiological testing during the development of new pharmaceutical and cosmetic products.
  • Evaluating the effectiveness of preservatives and antimicrobial agents in product formulations.

Microbe Investigations Switzerland has incorporated fully equipped bio-suites and analytical facilities for microbial enumeration tests. We also perform USP 60 and USP 62 tests to assess the growth of specific microorganisms in non-sterile products. Our experts understand the client’s needs and expectations first and take complete responsibility to provide reliable and accurate results. 

Contact our experts now to discuss your Microbial enumeration test requirements and other related antimicrobial tests.

FAQs

This test, also known as the Microbial Enumeration Test, determines the Total Aerobic Microbial Count (TAMC) and Total Yeast and Mold Count (TYMC) in non–sterile product samples.

The test is applicable to Cosmetics and Personal care products.

The test takes 5 to 6 days to complete.

We perform the test using the following microbial strains: Pseudomonas aeruginosa (ATCC 15442), Escherichia coli (ATCC 8739), Staphylococcus aureus (ATCC 6538P), Enterococcus hirae (ATCC 10541), Klebsiella pneumoniae (ATCC 4352), MRSA (ATCC 33591), Salmonella enterica ( ATCC 10708), Candida Albicans (MTCC 3017). Additional strains can be added on request.

The acceptance criteria is TAMC of 100-1000 cfu/ml and TYMC of 10-100 cfu/ml.

The primary methods include Membrane Filtration, Plate-Count Methods (Pour-Plate and Surface-Spread Methods), and the Most-Probable-Number (MPN) Method.

It ensures that the products meet established specifications for microbiological quality, safeguarding consumer health by preventing contamination.

The enumeration test is a quantitative method used to determine the number of viable microorganisms present in a sample. This test is crucial for ensuring the microbiological quality of non-sterile products, including pharmaceuticals, cosmetics, personal care products, and medical devices.

The Total Aerobic Microbial Count (TAMC) is a microbiological test used to quantify the number of viable aerobic bacteria present in a sample. This test is an essential part of quality control for non-sterile pharmaceutical products, cosmetics, personal care products, and other items that must adhere to specific microbiological safety standards.

The Microbial Limit Test (MLT) is a set of procedures used to assess the microbiological quality of non-sterile pharmaceutical products, cosmetics, and personal care items. It determines whether a product meets predefined microbiological criteria to ensure safety and quality for consumers.

Microbial count, also known as microbial enumeration, is a method used to determine the number of microorganisms (such as bacteria, yeasts, and molds) present in a sample. This measurement is crucial in various industries, including pharmaceuticals, food and beverages, cosmetics, and water quality, to ensure product safety, quality, and compliance with regulatory standards.

A bioburden test is a procedure used to determine the number and types of viable microorganisms present on a product or surface before it undergoes sterilization. This test is essential in various industries, including pharmaceuticals, medical devices, and food production, to ensure that products are safe and meet regulatory standards for microbial contamination.

The duration of bioburden testing depends on the incubation periods required for different microorganisms. Typically, the incubation period for bacterial bioburden testing is 3 to 5 days at 30 to 35°C. For fungal bioburden testing, the incubation period is 10 to 14 days at 20 to 25°C. These periods allow sufficient time for the microorganisms to grow and be counted accurately.

Samples are prepared by aseptic dilution in a sterile diluent to provide low-concentration levels for the plating. This is necessary to avoid errors in counting microbial colonies.

In case a product fails the test, an investigation is done to identify the source of contamination. The product can either be reformulated or rejected depending on the results obtained.

The test ensures that the microbial levels are within the acceptable limits in non-sterile products thus reducing the possible adverse health effects like infections and allergic reactions.

A controlled environment, working with sterile equipment, exercising good laboratory practices, and maintaining strict aseptic conditions can help reduce the possibility of contamination.

Sample ingredients that inhibit microbial growth, such as preservatives or poor sample preparation techniques, can give false positives for a microorganism’s presence.

USP  61 is for the determination of the presence of total viable aerobic bacteria and fungi. USP 62 deals with the detection of specific microbiological agents that may be pathogenic.

A recent update of the standard was recently approved by the Pharmacopeial Discussion Group (PDG). The update included changes in the procedure used to verify the suitability of the membrane filtration method.

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